Hello Mike,
That is a very nice log you made. It makes things a lot easier.
It is very good that you make cheeses from around 3 kG. Anything smaller than 2 kG will dry very fast and most of the time they will be dry to start with anyway. If you want make Gouda's any lighter than 2 kG you have to adapt the recipe.
1-
The starter you use is the standard starter that is used in 'starting kits'. I never used it, but in the graphs you can see that it is active, so that shouldn't be the problem.
With active starters you use normally about 1% of the total quantity of milk.
Floc time with Goudse cheese is around a factor 3. 12 minutes to the floc point is on spot. Cutting after 36 minutes which is about what you did.
2-
The amount of washing water you used it quite high (More than 1:1) if i compare it with the recipe of traditional Goudse cheese.
Your recipe looks a bit like the recipe of young Gouda.
This is how it should go;
The end PH target is 5.3 - 5.4 That means that you have to remove the whey and hoop at 6.3 - 6.5 in order to keep your calcium (and acid buffers) inside the curd.
Goudse cheese has no lactose left just before brining. Whatever you do, the PH is not dropping anymore at that stage. That means that all lactose is converted by the starter bacteria. To prevent a cheese becoming to acid we wash a part of this lactose out by diluting the whey with water. If you use to much water the Ph can stay to high. The opposite is also true, with to little water (or to little stirring) to much lactose is left behind and the cheese will end up with to much acid.
(If the latter happens the cheese will be white, dry, crumbly, sticky in the mouth and possibly sour. Whenever that happens you have to change the name of the cheese. You call it Cheddar)
(Thats a joke
)
Ofcourse you have to adjust the recipe to the milk you use. After a few makes you will know how the milk reacts.
3- After pressing i missed on step in your log. 'Rechten' or if i translate that "straightening'. It has two purposes.
If you use a 'normal' mold and cheese cloth you will end up probably with a little edge on the top side of the cheese. After cutting it off you have to put the cheese back -top side under- into the mold, without cloth without follower. Cover the mold with a moist cloth. In the same time all the lactose thats left can be converted to acid. The proces takes 8 - 12 hours. The cheese should be kept warm the entire proces. The minimum is room temperature. (And of course you keep it warm while pressing) Some cheesemakers will leave the cheese the night over.
The side where you did cut of the edge (is still very soft), and will be straightened with a nice round edge by the bottom of the mold in the proces as well. All marks will disappear.
Directly after straightening you can drop the cheese in the brine. Brine temperature should be 12 - 15 degrees C, and the brine strength about 18 - 20 Be. Do not use saturated brine by all means.
4- Temperature is very important. I noticed in your log that the kitchen was quite cold. That might have a lot to do with the problem you encountered with the curd refusing to melt together. The curd temperature should be kept up while pressing and straightening.
5-
Hooping and molding; Goudse is not (pre) pressed under the whey. After the last stirring stage you let the curd sink and ripen for about 5 - 15 minutes. If you want you can push (a little bit) with your hands to make is a coherent mass but it isn't required. Just get rid of the whey and put the curds as quick as you can in the mold. Warm the mold with whey before. After molding get the follower in, and press lightly with the hand. Leave it like that for about 10 - 15 minutes. You might turn the mold up side down for a while. After that put it under the press and start pressing with (max) 4 times the weight of the cheese. Pressing is ready when the rind is closed. It will take 2-3 hours.
In your case i wouldn't be to worried about the PH. After brining the PH will go down slowly if there is any lactose left. (Brining and cooling will slow down the process, but not stop it completely, except for in the rind) The temperature and the pre-pressing under the whey were probably the reason that the curds did not melt together totally.
By the way: the structure of the cheese as it is now would be perfect for a Blue Gouda. Just do the same make and add a little PR.
It might be interesting to measure the PH of the cheese now.
Another question, did you add CaCl?
Hope this helps.
Jeroen