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GENERAL CHEESE MAKING BOARDS (Specific Cheese Making in Boards above) => EQUIPMENT - Forming Cheese => Topic started by: scubagirlwonder on May 08, 2010, 10:15:18 PM

Title: Best place to buy Kadova molds
Post by: scubagirlwonder on May 08, 2010, 10:15:18 PM
Hello everyone!!

I have fallen in love with my 450gm Kadovas I bought from Ullmer's and am now wanting to get a couple 1kg sized molds. Any recommendations on where to buy? (and what prices to expect?)
Any info appreciated!  ;)
Thanks!
~Cheers
Title: Re: Best place to buy Kadova molds
Post by: Cheese Head on May 08, 2010, 11:07:00 PM
Hi scubagirl, I see from your profile that you are in Washington State! I grew up in Vancouver BC and used to know Washington well, used to go camping at Mount Baker & Whidby Island State Parks lots as a kid.

From the US I hear that the best prices are from Glengarry US (http://www.cheeseforum.org/Links/Stores_Cheese_Making_Supplies.htm), but Euro has dropped a bunch lately so The Cheese Mould Shop (http://cheeseforum.org/forum/index.php/topic,2992.0.html) in NL may be lower, even with taxes and shipping, plus they stock parts.

Good luck, I have two of the Gouda shaped 1.5-2 kg sizes (as does DeejayDebi) which are great, I can just stuff 9 US gallons of whole milk curds into them ;D, thus reason I bought a 10 US gallon stock pot.
Title: Re: Best place to buy Kadova molds
Post by: scubagirlwonder on May 08, 2010, 11:43:00 PM
Thanks John!

I was thinking Glengarry was going to be my best bet, but thought I better ask those in the know!
Yep, I'm from Washington, and we are having beautiful weather today!!!! I have never been to Vancouver, but have been to Victoria a few times and loved it, I'll have to make an effort to get to Vancouver some time! I have only been in Wa State for 5 years, so I am still learning all the fun areas to visit, I grew up in Idaho so know all the good camping/hiking areas like the back of my hand...I may have to take my family camping on Whidbey since you mentioned it! Any park in particular you'd recommend?
~Cheers!
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 08, 2010, 11:50:53 PM
I get them at Dairy Connection: (http://www.dairyconnection.com/commerce/catalog.jsp?catId=7)
(http://www.dairyconnection.com/image/Products/66/photo)
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 09, 2010, 12:01:28 AM
Maybe we should do a bulk co-op buy while the euro is low? I could use a few more 4 kg molds.

http://www.sonoco-crellin.nl/site/products/kadova_cheesemolds.html (http://www.sonoco-crellin.nl/site/products/kadova_cheesemolds.html)

[edit] If we do that, shipping wouldn't be as bad because we could just do one 1-2 pallets (LTC) direct to a nearby port or port + train, and then ship UPS/Fedex/USPS.
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 09, 2010, 12:38:19 AM
i might be convinced to go in on a couple....
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 09, 2010, 12:50:19 AM
K, let me contact them. Should be cheaper buying direct from the manufacturer. I'll let you know. We'll avoid VAT this way, too, but if I'm ordering, anyone in WA state will have to pay the sales tax.
Title: Re: Best place to buy Kadova molds
Post by: scubagirlwonder on May 09, 2010, 01:26:17 AM
Cool idea guys! I'd be interested in a 1-1.5kg...let me know what you find out!
Title: Re: Best place to buy Kadova molds
Post by: BigCheese on May 09, 2010, 02:37:02 AM
I am not sure that I have the $, but I certainly would like to know what the cost would be, I would love one or two 2kg Kadovas.
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on May 09, 2010, 03:03:15 AM
I'm intertested in 3 of the 2K Kadovas and 2 of the 4K.
Title: Re: Best place to buy Kadova molds
Post by: Amatolman on May 09, 2010, 03:44:14 AM
Depending on the price I would be interested.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on May 09, 2010, 04:50:50 AM
I get them at Dairy Connection: ([url]http://www.dairyconnection.com/commerce/catalog.jsp?catId=7[/url])
([url]http://www.dairyconnection.com/image/Products/66/photo[/url])


They get the from Glengarry
Title: Re: Best place to buy Kadova molds
Post by: deb415611 on May 09, 2010, 10:57:05 AM
I have been thinking about getting a few and might be interested
Title: Re: Best place to buy Kadova molds
Post by: MarkShelton on May 09, 2010, 11:26:38 AM
I might be interested also. Let me know about prices when you get some figures.
Title: Re: Best place to buy Kadova molds
Post by: sominus on May 09, 2010, 12:52:07 PM
Count me in...

I like the perforated stainless steel I got from Ulmer's, but the finished product doesn't look as nice as what the Kadovas can do...

-M
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on May 14, 2010, 08:02:32 AM
Can't beat the kadovas for pretty cheese but if price is an issue the stainless are nice.
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 14, 2010, 01:11:02 PM
Actually, my rig makes about 22-23lbs of cheese at a batch.  I am really coveting the 10kg kadovas....

Just wincing a bit at the price..
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on May 14, 2010, 02:38:32 PM
I love my Kadovas. Quick, easy, simple cleanup and yes a pretty cheese. If you're going to sell your cheese, the professional looking presentation is worth the price.
Title: Re: Best place to buy Kadova molds
Post by: sominus on May 14, 2010, 03:17:19 PM
Wait... You can sell these things?  :o

And here my wife thought this was just another insane hobby...
Title: Re: Best place to buy Kadova molds
Post by: TroyG on May 18, 2010, 02:36:28 PM
Wayne,

I can make 22 gallons per batch so I went with two 5kg molds. They will be here this week. I already have two of the 2kg molds, but wanted bigger. My new press is setup to handle the 10kg molds just in case.  ;D
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 18, 2010, 07:40:35 PM
I've gotten in touch with the product manager of the kadova line at Sonoco. Need to ask for a final quote, have already asked for a standard price sheet. So far we have:

Scubagirlwonder: 1x 1kg and 1x 2kg
Nitai: 2 x 2Kg
Sailor: 3 x 2Kg and 2 x 4Kg
Amatolman: ? depends on price, size N/A
Deb: ? depends on price, size N/A
MarkShelton: ? depends on price, size N/A
sominus: ?
zenith1: 2x 2Kg

Anyone else? Kadova molds also come with non-rounded bottoms if anyone prefers a more traditional cylinder, like for a Tomme.

Also, I will be importing a bunch of the cheaper plastic molds from Alliance Pastorale. These are the ones for soft cheeses and tomme types (with follower). If someone wants just a few molds, please let me know soon.
Title: Re: Best place to buy Kadova molds
Post by: Amatolman on May 18, 2010, 08:02:41 PM
I'm still interested I just have no idea bout size because I have never made a hard cheese before.
What are the dimensions of the cheese the come out of the 1,2 or 4 Kg Molds?

Also what quantity of milk would you need to fill each of those sizes? I Do understand that the yield will very depending on many factors but is there a general "rule of thumb" ?

Title: Re: Best place to buy Kadova molds
Post by: sominus on May 18, 2010, 10:41:22 PM
Linuxboy:  What I'll want depends on price, of course...   

Amatolman:  1 kg = 2.2 lbs.  1 gallon of milk makes (approximately, due to a number of factors) 1 lb of cheese.  1 lb of cheese is approximately 5" in diameter and 2.5" in height for a simple cylindrical mould (in my experience).  1 lb will fill (more or less) the 450g (small) Kadova mould...



Title: Re: Best place to buy Kadova molds
Post by: Cheese Head on May 18, 2010, 10:46:41 PM
Amatolan, final cheese yields here (http://www.cheeseforum.org/Making/Milk%20-%20Yield.htm) per type of milk, molds are rated in final cheese weight, not weight of curds. I'm guessing you are in US in which case ~2.2 US gallons of whole cow's milk will fill a 1 kg mold, same number as Sominus ;D.
Title: Re: Best place to buy Kadova molds
Post by: zenith1 on May 18, 2010, 10:48:14 PM
count me in also 2- 2 kg of the regular mold's for me(not tomme variety)
Title: Re: Best place to buy Kadova molds
Post by: Amatolman on May 19, 2010, 03:12:24 AM
This site is so great, so many helpful people!

@sominus Thanks, thats exactly what I needed.  A point of reference.

@John I'm in Canada but ya I have no problem with the conversions to metric ;) I don't how I missed that yield page lol Thanks!


So I would probably take a 1KG and a 2 KG mold again depending on price.
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 19, 2010, 10:43:28 AM
i would  be interested in the price of a 10kg mould.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on May 20, 2010, 02:31:58 AM
Any loaf type molds? A nice 3 to 4 kg loaf type mold would be nice if it doesn't cost more than my first car.  Or a long tube type for deli style provalones?   ::)
Title: Re: Best place to buy Kadova molds
Post by: TroyG on May 20, 2010, 12:54:23 PM
If anyone wants to save some money I have the baby kodova mold which makes about 1 pound of cheese for $20.00 each.

I not longer use them. I have the 2.2kg and 5kg molds now.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on May 21, 2010, 03:27:03 AM
I almost got rid of mne then I used them to make little Reblochons. Nice sizr for that.
Title: Re: Best place to buy Kadova molds
Post by: sominus on May 21, 2010, 11:58:11 AM
Any loaf type molds? A nice 3 to 4 kg loaf type mold would be nice if it doesn't cost more than my first car.  Or a long tube type for deli style provalones?   ::)

Debi:  Have you checked out Ullmer's hoops?

Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on May 21, 2010, 02:06:11 PM
They do make loaf type Kadova molds. I've thought about getting a couple of those myself.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on May 22, 2010, 04:06:46 AM
Michael -

Yes I have three of their stainless molds and that's where I bought 4 of my small 450 gram kadova molds for $25.

Sailor -

I have found a few sources for the loaf style molds but the are like $300 for 3 kg! YIKES! I did find some rectangular juice containers I was going to try but they seem to be perfect right now for housing my little 450 gram reblohons. They fit perfectly on the shelves on my mini fridge and the little pour cap is great for adjusting air flow.
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 25, 2010, 02:08:17 PM
Sorry everyone, there was a management meeting about this, and here's the final word I received back:

"There is no minimum order qty but we are only selling to the bigger cheesemakers or the current resellers."

The current US resellers are Ivarson and glengarry. I will check with Ivarson about their prices.

I am personally somewhat troubled as a capitalist because in my philosophy, barring any ethical justification for refusing to do business, a company when contacted directly should at least make an offer to sell products at a cost of their choosing because there is no sales cost here of acquiring a customer, and this purchase was within the constraints of a typical wholesaler to reseller relationship. Oh well. I am also contacting US-based plastic injection mold shops to see if they will custom fab some molds and at what cost. I will look up the associated patents to make sure there's no infringement.
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on May 25, 2010, 02:41:06 PM
LB - I too find that very disconcerting. How can a wholesaler refuse a sale to a legitimate business? Now if they classify Ivarson or Glengarry (Canada) as "distributors" with a formal contract then that's a different story. I know that Dairy Connection gets their Kadovas from Glengarry. However, distributors have territorial rights and the parent company would not be allowed to sell into their market (ie - the "bigger cheesemakers"). If they were in the USA, this would border on illegal restraint of trade. At the very least, this is just not smart business on their part.

I know there are other good micro-perfed molds, but I haven't researched them much. Or maybe we could approach Ivarson or Glengarry regarding a large group buy? By the way, Ivarson has some really nice looking Kadova Tomme molds that I haven't seen anywhere else.
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 25, 2010, 02:57:34 PM
I do like those tomme molds as well. I understand the practical and bureaucratic reasons here, just sort of leaves a sour taste in my mouth because I run a business and I know if I have a high-demand customer, or one whose demands exceed standard service and product offerings, I will just eat the cost in the current project and charge more in the next project, given that I will have a better idea of company overhead and profit margin targets.

But hey, maybe this will open up the way for cheaper high quality molds for all of us :).
Title: Re: Best place to buy Kadova molds
Post by: scubagirlwonder on May 25, 2010, 04:29:27 PM
Linuxboy,
I just want you to know (and I am sure I speak for the majority of this forum) that we appreciate the time and effort you put in making inquiries and attempting to put together an order. Thank you from all of us for your effort! It is definitely dissappointing that they refused to do business with us, but I'll follow your lead and say, yes, maybe it will turn out better for us in the long run!
~Cheers
Title: Re: Best place to buy Kadova molds
Post by: Amatolman on May 25, 2010, 04:34:36 PM
Linuxboy,
I just want you to know (and I am sure I speak for the majority of this forum) that we appreciate the time and effort you put in making inquiries and attempting to put together an order. Thank you from all of us for your effort! It is definitely dissappointing that they refused to do business with us, but I'll follow your lead and say, yes, maybe it will turn out better for us in the long run!
~Cheers

I second this.
Thanks Linuxboy.
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 25, 2010, 09:07:46 PM
Got a response from Ivarson. Discount is 3% for quantities over 50. This is without shipping. Seems like the cheapest price so far. This means the wholesale rate is likely 20-30% less than the below prices.

Prices, for gouda-shape molds:
Ivarson #4040 Baby Gouda 1kg MouldPrice / Ea
3.4041 1kg Baby Gouda Mould $17.00
3.4042 1kg Baby Gouda Lid $10.50
3.4043 1kg Baby Gouda Mould Liner $17.00
3.4044 1kg Baby Gouda Lid Liner $9.75
Ivarson #4060 1.5-2kg Gouda Mould Price / Ea
3.4061 1.5-2kg Gouda Mould $22.75
3.4062 1.5-2kg Gouda Lid $17.25
3.4063 1.5-2kg Gouda Mould Liner $20.50
3.4064 1.5-2kg Gouda Lid Liner $12.50
Ivarson #4080 4-5kg Gouda Mould Price / Ea
3.4081 4-5kg Gouda Mould $61.00
3.4082 4-5kg Gouda Lid $27.75
3.4083 4-5kg Gouda Mould Liner $48.00
3.4084 4-5kg Gouda Lid Liner $18.00
Ivarson #4110 10kg Gouda Mould Price / Ea
3.4111 10kg Gouda Mould $77.00
3.4112 10kg Gouda Lid $37.00
3.4113 10kg Gouda Mould Liner $65.00
3.4114 10kg Gouda Lid Liner $27.25

Title: Re: Best place to buy Kadova molds
Post by: BigCheese on May 25, 2010, 09:34:15 PM
Whoa!

So let me get this right, Glenngarry charges $210 for a 4-5kg mold and lid, and here they are for $90? Wow!

Well I don't think I can refuse a deal like this, if we get enough together, count me in for 2 2kg molds and lids with liners.

Thanks linux!
Title: Re: Best place to buy Kadova molds
Post by: sominus on May 26, 2010, 01:09:36 AM
Whoa!

So let me get this right, Glenngarry charges $210 for a 4-5kg mold and lid, and here they are for $90? Wow!

Well I don't think I can refuse a deal like this, if we get enough together, count me in for 2 2kg molds and lids with liners.

Thanks linux!

Actually its $154.75 when you add up all the components...
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 26, 2010, 01:49:02 AM
Yep, and then add freight over from the Netherlands. I've put out some inquiries to try and see if anyone could do a small run of custom molds for us. The PP or HDPE plastic is not expensive, and making a mold die on a CNC machine is also not hard if you have the CAD/solidworks file. I just don't see what costs $150 for maybe $20 in plastic after you make the die. Maybe 30 years ago, sure, when you still needed a lot of skill and precision, but now that everything is computerized, you're just paying for raw materials, and overhead, and initial design and tooling. Hopefully I can do the last two myself and get a small run of molds for a reasonable price. I mean... if we put this order through with Kadova based on everyone's quantities, it would be enough money to pay for a small, used prototyping plastic injection mold machine. The math doesn't exactly add up in my head with this whole situation. Either I'm severely underestimating production costs, or the profit margins are extravagant. Sailor, it seems a little like the printing industry to me. Technology now is not what it was 20 years ago.
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 26, 2010, 02:36:17 AM
put me down for a 10kg
Title: Re: Best place to buy Kadova molds
Post by: BigCheese on May 26, 2010, 02:51:14 AM
Ah yes, I see where I went wrong, nevermind. I think for now I will have to retract my order unless you get some custom system going Linux.

Thanks again!
Title: Re: Best place to buy Kadova molds
Post by: Brie on May 26, 2010, 04:43:54 AM
I would definitely be in for a couple of moulds if we can use the discount! Sounds like they are trying to differentiate the wholesalers from the retailers.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on May 26, 2010, 05:53:47 AM
Looking at my new little (450g) Kadova moulds... there must be a dozen patents for countries. They're listed on the lids.

linuxboy - are you thinking of trying to duplicate the Kadova style of mould?

I would agree that today's technology should permit a dramatic reduction in costs for new production if there was a way to do it.

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 26, 2010, 06:11:10 AM
Well, if I'm going to model it in Solidworks/CAD, I'm going to put some thought into it to try and come up with a design that doesn't use cheesecloth, and is easy to clean. Technically, neither Kadova nor microperf molds fit the latter criterion, but cleaning is manageable with both. I have to be careful about patent issues so no straight duplication. This will take a while, so if anyone wants Kadova molds, we can buy through Ivarson, or if we get enough people (I think with 50 molds at a time Sonoco would sell directly), then directly.

I'm still stuck on the idea that there's no reason plastic parts should cost that much. I think we as a community can arrive at a better solution for everyone.
Title: Re: Best place to buy Kadova molds
Post by: Amatolman on May 26, 2010, 11:31:26 AM
Well, if I'm going to model it in Solidworks/CAD, I'm going to put some thought into it to try and come up with a design that doesn't use cheesecloth, and is easy to clean. Technically, neither Kadova nor microperf molds fit the latter criterion, but cleaning is manageable with both. I have to be careful about patent issues so no straight duplication. This will take a while, so if anyone wants Kadova molds, we can buy through Ivarson, or if we get enough people (I think with 50 molds at a time Sonoco would sell directly), then directly.

I'm still stuck on the idea that there's no reason plastic parts should cost that much. I think we as a community can arrive at a better solution for everyone.

I felt the same way when I first looked at them.
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 26, 2010, 02:15:14 PM
So I just looked up all the patents listed. Am I missing something or was the last one in 1993 and is now expired? Design patents don't last forever. Can a few of you post the patent numbers on your molds? Maybe yours are different? Because if the patents are now expired, there's nothing preventing us from duplicating them and offering a generic substitute at a much lower cost. I keep thinking I'm missing something, because the raw cost of production even using rapid prototyping is something like 10% of what they're charging.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on May 26, 2010, 03:48:12 PM
These are from my small (450g) Kadova moulds:

Argentinie pat. 164.931
Belgium pat. 616.385
Danisch pat. 98.923
France pat. 1.339.247
German pat. 1.140.012
Italian pat. 54.897
Ned. pat. 112.408
South Africa pat. 67/4969
U.S.A pat. 3.154.853
United Kingdom 1.161.426
Zwitserland pat. 477.813

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 26, 2010, 05:39:30 PM
Yep, boofer, same numbers I have. There are newer patents for microperf and other designs, and some of those are still valid for another three years. But those designs and patents you posted are from the 1960s. There's nothing stopping us from copying the gouda and tomme and loaf and similar classic Kadova types exactly. Marketing and sales has to be exact - cannot infringe on the Kadova brand, but they've been running a monopoly on those molds for nearly half a century. Maybe it's time for a change.
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 26, 2010, 06:04:27 PM
God I love the free market.  Make this happen!  How can I help?
You know who would be a great help here?
Cartierusm.  He has the background and the gear.

Title: Re: Best place to buy Kadova molds
Post by: scubagirlwonder on May 26, 2010, 06:37:18 PM
Seriously LB and Wayne, you guys are inspiring!!! I really hope this idea works!! I don't know what I can do to help, but I'd love to help anyway I can! WOuldn't it be amazing if we could make wonderful molds that are actually affordable?!
Let me know if there is anything I can do!
~Cheers
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 26, 2010, 06:37:59 PM
Good idea. I'll PM him. I have what some people call "a problem with authority", so I'm willing to fund an initial trial run.
Title: Re: Best place to buy Kadova molds
Post by: Gürkan Yeniçeri on May 27, 2010, 12:57:28 AM
I love you guys. LB make this happen and I will be your AU distributor. All I need is an importers license...
Title: Re: Best place to buy Kadova molds
Post by: Cartierusm on May 27, 2010, 02:18:03 AM
I've been asked to join this discussion...you people make me sick -- Up with the RED flag..long live Lennon (Not John Lennon.) >:D

OK back to capitalism. As far as production of injection molding I do not see how this would make anything cheaper. I could draw up and engineer a new mold in about an hour. I could even machine the aluminum molds, but by the time the molds are made and you find a company with a real injection molding machine you are in probably close to 100,000. A block of aluminum just for a single size mold is going to be around $2000. The machining alone would be extraordinary. With all the little pins for the perf cut into a mold would take an enourmous amount of machining time, I wouldn't be surprised if a mold making shop would charge $50,000 - $150,000.

I'm not trying to discourage out the box thinking and money saving but there is no way this will be cheaper. I'll put my head into it and see if I can come up with something.
Title: Re: Best place to buy Kadova molds
Post by: scubagirlwonder on May 27, 2010, 02:59:12 AM
OK back to capitalism. As far as production of injection molding I do not see how this would make anything cheaper. I could draw up and engineer a new mold in about an hour. I could even machine the aluminum molds, but by the time the molds are made and you find a company with a real injection molding machine you are in probably close to 100,000. A block of aluminum just for a single size mold is going to be around $2000. The machining alone would be extraordinary. With all the little pins for the perf cut into a mold would take an enourmous amount of machining time, I wouldn't be surprised if a mold making shop would charge $50,000 - $150,000.

Looking into injection molding....there are companies that will manufacture products by using a customer's own CAD design for less than $1500US....Just FYI...(granted prices will vary depending on sizes etc......but hey, it's a start)
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on May 27, 2010, 05:24:14 PM
I guess that was the piece I was missing. I didn't realize it was quite that expensive to machine the molds, but it makes sense. Especially given the size of the larger molds, it would take a sizeable machine to be able to produce them.

If your numbers are right, it would take about 500-1,000 pieces selling at their prices just to break out even and pay for the R&D. That's rather significant. I was hoping for a breakeven below 200.

I'm not giving up, going to see what quotes I get back. Perhaps a computerized CNC machine could take a solidworks or similar CAM file and use modified epoxy/metal mold substrate that's cheaper and softer than aluminum, and that could be used for a limited volume run. That would save on machining costs because of the softer substrate, and reduce overall mold costs. Mold life would be short (probably 5,000-10,000 units), admittedly, but for this project it could work.
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on May 27, 2010, 06:19:53 PM
We occasionally do product design and production for clients. Last mold that we did was produced overseas and still cost over $15000. If you're making millions of parts that's easy to amortize.

An alternative might be RTV molding and urethane casting instead of injection molding.
Title: Re: Best place to buy Kadova molds
Post by: Minamyna on May 28, 2010, 02:16:01 PM
What do you guys think about molds made out of stainless steel mesh, really heavy duty grade? I asked my uncle to help me with a wooden cheese press and he said stainless steel would be easier, so he bought a cylinder thingy and it came yesterday. I am very excited.

When we started talking about hoops and he thought we should try some really heavy duty grade stainless steel mesh with cheese cloth.

Do you think that would be okay?

(I hope this isn't thread jacking? If so maybe john can move it to another thread? Sorry if it is....)
Title: Re: Best place to buy Kadova molds
Post by: Cartierusm on May 28, 2010, 04:26:58 PM
Yeah, not the same thing; you're now talking about a totally different animal. But a lot of people use that type of mold, it's just the ones here have a specific use and purpose.
Title: Re: Best place to buy Kadova molds
Post by: Minamyna on May 28, 2010, 05:53:58 PM
Oh, sorry for asking and maybe I missed it, but what is the specific use/ purpose unique to the molds you are looking for?
Title: Re: Best place to buy Kadova molds
Post by: Cartierusm on May 28, 2010, 09:21:58 PM
It never hurts to ask. These molds are made of a type of plastic that's food safe which serves a few purposes. One being easy release of the cheese and some of the molds don't require you to use cheese cloth so there is less expense and less mess and less wrinkles in the cheese. Plus these molds make the cheese into a special shape with rounded edges.
Title: Re: Best place to buy Kadova molds
Post by: Minamyna on May 28, 2010, 11:20:49 PM
OH! Ok good to know, round edges serve any purpose other then being pretty?
Title: Re: Best place to buy Kadova molds
Post by: wharris on May 29, 2010, 12:18:05 AM
I find that sharp edges in cheese make for bad rind development.  Rounded edges make for even drying and a more stable rind.
But thats just me.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on May 30, 2010, 04:42:11 AM
I agree with Wayne and I also find te the flatter shapes tend to hold more air bubbles around the sides leaving more imperfections in the final cheese.
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on July 22, 2010, 02:15:10 PM
Well, I did look into it and to develop a mold line of adequate quality would cost a pretty penny. People in the industry told me about the same message as Cartierusm. Too expensive for me to do as a side project. Would be a little cheaper to do microperf, but even then, there's a good reason why there are so few mold makers out there, the cost of entry is rather high.

Somewhat disappointing, but that's the reality of it.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on July 22, 2010, 03:31:58 PM
Thanks for looking into it. I was probably one of many who were hoping, but, oh well....

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on July 22, 2010, 03:35:11 PM
I am able to get fake Kadovas pretty cheap. Same shape, but no built-in net. You'd have to use nylon or cotton cloth. I can also get standard non-micro-perf molds of all shapes and sizes very cheap. It's just that the engineering and mold work on Kadovas specifically is expensive.
Title: Re: Best place to buy Kadova molds
Post by: BigCheese on July 22, 2010, 06:58:34 PM
Are these deals you speak of available to others, LB. Perhaps others here would be interested in putting together an order through your connections? I have great results with Plyban so I am happy to use that with other molds. Is there a catalog available?
Title: Re: Best place to buy Kadova molds
Post by: Cheesetart on July 23, 2010, 01:16:24 AM
I'd love to find some at a decent price. 
Title: Re: Best place to buy Kadova molds
Post by: Brie on July 23, 2010, 02:44:45 AM
I'm in for another group purchase!
Title: Re: Best place to buy Kadova molds
Post by: Gina on July 23, 2010, 02:46:44 AM
Acquiring at least one really nice mold is near the top of my cheese-making wish list.... 
Title: Re: Best place to buy Kadova molds
Post by: Boofer on July 23, 2010, 06:50:11 AM
I am able to get fake Kadovas pretty cheap. Same shape, but no built-in net. You'd have to use nylon or cotton cloth. I can also get standard non-micro-perf molds of all shapes and sizes very cheap. It's just that the engineering and mold work on Kadovas specifically is expensive.
I'm interested. What sizes/capacities are you talking about? Do you have pricing?

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on July 23, 2010, 07:55:21 PM
So I've been in talks for weeks now with various smaller European suppliers for cultures (and Abiasa in Canada), as well as the bigger players like CHR Hansen and Cargill. And also in terms of molds, trying to negotiate something with South American and European suppliers like MGS, Busqui, Plastico Arroyas, and Jandaplast. It is all taking a long, long time. But I'm trying to put together the next generation of culture and mold options here in the US and sell them in a store. Size and capacities would vary from bite size molds to regular microperf/industrial 6-15 Kg. Culture selections would be more in line with CHR Hansen's core line as well as specialty adjuncts and flavor/mold/aroma options.

I like Dave at Dairy Connection, and think Steve at thecheesemaker.com and Ricki at New England have done great work in promoting our craft and making supplies available, but either I'm getting lower quotes somehow due to the stronger dollar, or their profit margins or overhead are high. Or maybe the suppliers are making a difference. I don't know what the deal is... but I should be able to hire someone to fill orders and still price at 20-50% less than them. I don't want to compete directly on price per product because I respect those stores, so my product and supplier list will have as little overlap as possible.

I wanted to do only a few group orders, but I think this will be an ongoing need and it's less work in the end to just set up a shop. Trying to finish soon, but there's sooo much work this summer with the cheese guild, ACS, my regular business, goats, etc. But it's coming, I'm working on it.
Title: Re: Best place to buy Kadova molds
Post by: coffee joe on July 23, 2010, 09:13:25 PM
I posted this earlier on another thread.
the entire order in the photo was under $200 USD.
Complete with 3 polyethylene cloths/ mold. these are sewn buckets with a plastic hoop around the top edge
 The company will ship to the US orders over $3000. More than happy to help get an order together if there is someone in the States that will redistribute.
www.jandaplast.com.br (http://www.jandaplast.com.br)

Click on the British flag at the top for English
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on July 23, 2010, 09:52:40 PM
How's the plastic quality, joe? What thickness? Because MGS tends to make molds more suitable for fresh cheese, although the molds cost very little, 40-60 cents in some cases for chevre drainers. They wouldn't stand up well to a normal pneumatic piston like kadovas do unless it's just a few psi for something like a tomme.

I'm trying to work out getting a small sample order with Jandaplast so I can see how they do under a high press. With kadovas, it's the plastic net that's a pain. Gets deformed pretty easily.
Title: Re: Best place to buy Kadova molds
Post by: coffee joe on July 23, 2010, 10:47:53 PM
These are really nice hard food grade plastic. The cloth is sturdy as well and well sewn in the form of buckets with a stretchy follower cover. Made to stack up to 12 high in pneumatic presses. The drain holes are small to first glance but I'll be trying one out Monday.
The ring that holds the cloth up around the upper rim may possible be the weak point.
Made to be sterilized in boiling water.
Can be stacked smaller above larger, and I doubt any cheese press could break these without making linguine first!
 
Title: Re: Best place to buy Kadova molds
Post by: coffee joe on July 23, 2010, 10:56:29 PM
Here are the cloth with the stretch top
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on July 28, 2010, 03:14:42 AM
Some very interesting looking molds there. I would be interested in a few of those ...
Title: Re: Best place to buy Kadova molds
Post by: coffee joe on July 28, 2010, 03:34:12 AM
Drilling a bunch of new holes for next cheese, other wise, great. Easy to turn over in the same cloth, much easier than the 3 piece system I had before and the polyethylene seems to wash right out in warm water and acid whey as factory recommended.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on July 28, 2010, 03:45:41 AM
I had to drill a bunch of holes in my kadova edam molds to get a good drain and to prevent air pockets from forming.
Title: Re: Best place to buy Kadova molds
Post by: BigCheese on July 28, 2010, 03:52:17 AM
A brief side inquiry: how the heck do edam molds work?. I cannot fathom how one can get a perfect ball and at the same time be pressing the cheese.
Title: Re: Best place to buy Kadova molds
Post by: 9mmruger on July 28, 2010, 04:43:42 PM
I would be interested in a few of these if someone is putting together an order.  What are the sizes available?
Title: Re: Best place to buy Kadova molds
Post by: wharris on July 31, 2010, 01:01:41 PM
I am in.  PM me if you want to talk details,  But I am totally in.  I need real moulds and would love to score some adjunct cheddar cultures.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on July 31, 2010, 03:52:43 PM
Sign me up.

Any chance of getting a list of sizes and prices. Might there be a discount for a group order?

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on July 31, 2010, 03:58:03 PM
Waiting on companies to get back to me.
Title: Re: Best place to buy Kadova molds
Post by: Brie on July 31, 2010, 06:22:33 PM
I'm in as well--keep us posted!
Title: Re: Best place to buy Kadova molds
Post by: homeacremom on July 31, 2010, 11:07:26 PM
Watching this.... ;)
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on August 01, 2010, 04:03:47 AM
A brief side inquiry: how the heck do edam molds work?. I cannot fathom how one can get a perfect ball and at the same time be pressing the cheese.

It's very difficult! I haven't gotten a perfect ball in two tries so far.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on August 01, 2010, 06:18:46 AM
Looks good though, Debi.

Did you use whole milk, 2%, 1%, raw? What recipe? I tried Edam last year and I got a little carried away with the annatto. It turned out very orange. I'd like to try again soon.

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on August 02, 2010, 03:06:43 AM
Thanks hon very tricky mold to work with - of course Francois said it would be (after I ordered it). This was raw milk. I rarely use anything else now that I have a few sources. May have use some store bought for the next few batches after paying my taxes and insurance this month the cookie jar is empty.  :'(
Title: Re: Best place to buy Kadova molds
Post by: Stephan on August 25, 2010, 07:04:59 AM
Hi guys,
I just found out about your discussion on where to buy Kadova moulds at a reasonable price.
May be I am too late with this offer looking at the direction the discussion has gone (landaplast) but at the cheesemouldshop.com we are willing to make an offer "that you probably can't refuse".
If you are still interested please contact us through the shop or through this topic and let us know your total list of moulds.
We will prepare the pricing based on the total.
Freight can also be arranged and quoted to the US.
Let me know.
All the best,
Stephan
Title: Re: Best place to buy Kadova molds
Post by: mightyjesse on August 25, 2010, 08:53:53 PM
Hey, is there still interest in a group order of molds for the US? I'd be interested if I haven't missed the boat!
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on August 25, 2010, 08:59:16 PM
I am having trouble getting in touch with both Jandaplast and its US importer. Nobody is returning my emails or calls. Stephan, I will send you a note after ACS.

Jesse, ACS prep has taken all my time, but I do finally have prices and details worked out with a French manufacturer.
Title: Re: Best place to buy Kadova molds
Post by: mightyjesse on August 25, 2010, 09:08:40 PM
I'm just glad SOMEONE volunteered to do all the work, Linuxboy. I'm interested in a couple of 450 g or at least one 1kg baby gouda, kadova type mold and liner - depending on the price.

They'll make excellent "Christmas presents" no matter when they arrive...
Title: Re: Best place to buy Kadova molds
Post by: Brie on August 26, 2010, 02:05:51 AM
Let's here the cheesemoulds quote--maybe we can get a great price break! Perhaps post in a separate thread that would ignite a larger audience. I would love some kadova moulds.
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on August 26, 2010, 02:43:51 AM
The killer is the VAT - 19-20%.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on August 26, 2010, 06:19:25 AM
The killer is the VAT - 19-20%.
What is 19-20%?

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: coffee joe on August 26, 2010, 11:34:36 AM
Boofer,

VAT is Value Added Tax This is a form of a national  Sales tax, as being proposed by our beloved Congress. It has the function of adding 19% tax at each level of production in most European countries. Brazil is a paltry 18%. Here, food items such as raw milk, are taxed at a reduced 12%. Of course, feed, fertilizer, tires and other industrialized products have a State sales tax above the national VAT as well. The justification for all this is spreading the wealth around, most often to needy Congressmen.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on August 26, 2010, 11:10:13 PM
Wow, sorry about that! Thanks for clarifying. Geez, how does any business get done?

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: coffee joe on August 27, 2010, 01:36:15 AM
Life gets interesting for farmers paying the bills sometimes with VAT. Further than this, we would need to start a politics thread. 
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on August 27, 2010, 01:58:56 AM
No politics PLEASE. Good way to ruin a forum.
Title: Re: Best place to buy Kadova molds
Post by: Boofer on August 27, 2010, 03:58:47 AM
No politics PLEASE. Good way to ruin a forum.
I second that! We get enough politics everywhere else. Yeesh, very fatiguing.

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: Stephan on August 27, 2010, 07:10:36 AM
I'll look forward to receiving your note after the ACS.

Enjoy the Conference and hope you have a great Festival of Cheese!

I was there in Chicago a couple of years ago: great event with even greater cheeses!

Title: Re: Best place to buy Kadova molds
Post by: 9mmruger on August 27, 2010, 12:28:04 PM
Keep me in mind for a mold or two as well.  I am interested if the price is right.  I would be looking for a 1.5 to 2.5kg size.  I only make 3 gallon batches at present.
Title: Re: Best place to buy Kadova molds
Post by: KosherBaker on August 30, 2010, 11:40:27 PM
Well, one more person in the chorus of all those waiting to hear/see the final outcome. :)

Whether anything comes of this or not LinuxBoy deserves a medal.

There really isn't a word to say Thank You. So you'll have to fill in what I mean.
Title: Re: Best place to buy Kadova molds
Post by: ConnieG on September 01, 2010, 03:13:58 PM
OK, so I came to this site to see if there was any info on the best place to buy a Kadova mold and find this!  Wow.

Is the ordering still open?  I am looking at the 1 KG size but depending on the prices would be interested in a baby mold too.
Title: Re: Best place to buy Kadova molds
Post by: Brentsbox on September 01, 2010, 03:26:47 PM
sounds like a co-op just waiting to happen to me.   
Title: Re: Best place to buy Kadova molds
Post by: linuxboy on September 22, 2010, 06:41:18 PM
OK everyone, let's get this going. I am going to import molds from two companies.

One, I am importing Kadovas with Stephan's assistance. I tried to get pricing to have kadova-like or alternative molds that have built-in nets made, and it's expensive for the volume we're dealing with. So with Stephan's help we can get a pallet or two freighted in to me and then I will re-send to everyone. Please note, for cheapest freight, we will be going with LTC sea, which does take some time (up to 2 months). Also please note I do get a slight corporate shipping discount I've negotiated with our US shippers (UPS/Fedex). Not extreme, but it should help. To get pricing, please follow these steps:


I will not answer your e-mails immediately and instead will compile everything for a period of three weeks, and then I will answer everyone to confirm. Please don't be offended, this is a lot of work, and I'm trying to keep it efficient. This is not a commitment to buy, just a pricing request. After I get back to you with pricing, you can make a decision about purchasing.

Two, I will be importing molds from France, direct from manufacturer. These are not like Kadovas and are your standard HDPE/PP camembert, chevre, tomme, etc molds. Glengarry carries these, and so does New England, and Dairy Connection gets them from Margaret at Glengarry. I have not finalized the item and description lists, but I think everyone is familiar with these molds. In general, prices should be 30-40% below cheapest available from the common vendors. Please give me another few weeks to finalize these details and I will make a purchase list and pricing available.

I am also importing CHR Hansen's entire FD-DVS and supply line, and that will be available as soon as they get back to me next week with final pricing.

Please note for this initial buy, I am donating my time and overhead. If you don't want to get in on it, after the initial buy, an online store will be available for regular purchases, with slightly higher prices to account for inventory and overhead cost.

Also please note, I'm not sure yet how I want payment to work. Likely I will ask to pre-pay a portion up front and rest upon delivery.

Thanks for your support, everyone! Let's keep learning and making great cheese.
Title: Re: Best place to buy Kadova molds
Post by: Amatolman on September 22, 2010, 07:43:40 PM
Wow  linuxboy
That sounds great! Thanks for all your hard work!
Title: Re: Best place to buy Kadova molds
Post by: Boofer on September 22, 2010, 08:09:33 PM
Im having a lot of trouble figuring out the metric stuff and the descriptions.   

   Quote: This Kadova® Baby Gouda cheesemould has internally a diameter of 145 mm and a radius of 22 mm. With this cheesemould a cheese can be made of approx. 900-1100 gr, depending on the quantity of curd you fill the mould with.

How can you have a diameter of 145mm and a radius of 22mm?  What am I not understanding here?
Good question. I'm looking at the 1.5/2kg Gouda mould and it shows:
"The mould has internally a diameter of 180 mm and a radius of 30 mm.

With this mould a cheese can be made of approx. 1400-2200 gr, depending on the quantity of curd you fill the mould with. "

How does that work? Do we even need to worry about dimensions when what is really important in the grand scheme of things is to consider the volume of curds we want to deal with? In my case, 1400-2200 grams. That is important to me if I am making a cheese with 4 gallons of milk. 1kg = 2.2lbs.

-Boofer-

Title: Re: Best place to buy Kadova molds
Post by: linuxboy on September 22, 2010, 08:12:07 PM
See Stephan's explanation below :)
Title: Re: Best place to buy Kadova molds
Post by: Stephan on September 22, 2010, 08:57:21 PM
All Gouda cheeses have rounded corners, on the top and bottom side. We call the roundings "radius"
The rounded corners come from the radius (Radius = 30 mm) that is in the bottom of the mould and from the radius/roundings in the lid pressing plate. Together mould and lid roundings give the cheese its typical (baby) Gouda shape.

The inner mould diameter is 180 mm = 7,09" (1 inch = 25,4 mm)
The 1,5-2 kg is the name of the mould: it indicates you can make a cheese of 1,5 to 2 kg in it. If you put more curd in you can make up to approx 2,2 kg.
Usually, to get a consistant cheese weight on all their cheeses, cheese makers dip the mould net in the curd mass and fill the mould net till the top of the plastic mould net ring and then put in the mould and under the press. You can vary the curd volume and the cheese weight will vary accordingly.

Hope this helps.
Title: Re: Best place to buy Kadova molds
Post by: KosherBaker on September 22, 2010, 10:13:51 PM
This is wonderful news. I'd like to know which mold are "eligible" for order. For example there are Kadova Manchego line molds on the site. But I don't know if those are going to be included in the group buy. So can those be ordered? And if no one else orders one will that not erase the discount?
I would also love to see the price list for these to figure out what I can allow myself to spend. :) But in absence of one I'll ballpark to discount estimate LB gave in his post.
BTW has anyone ever used or seen the Kadova Manchego molds? I think only the Gouda has been available in US. Or at least that's the only one I've seen reviewed/discussed. I'm curious if there are any specific design characteristics of the Manchego mould that are worth knowing before hand. Like the lip on the 450g Gouda mould that prevents the follower from going beyond a certain point. Or slanted, i.e. tapered inside that would also prevent the follower from going past a certain point and so on.

In the end the Kadovas may prove a bit too good for me and I may have to go with the French moulds. As a casual home cheese maker I think sizes of 4", 6" and 8" are pretty much all that I could use or need, with straight non tapering sides. No? But the French molds only have the 8" Tomme that can withstand any kind of pressure.  The 4" is a Camember which probably is thin and cannot be pressed either at all or very hard. And I don't see a 6" mould with straight sides at all in the French selection.  :-\   Hmmm. So many questions.  Hopefully things will clear up down the road.
Title: Re: Best place to buy Kadova molds
Post by: Mondequay on September 23, 2010, 12:57:09 AM
Thanks, LB, I have visions of molds decorating my shelves!
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on September 23, 2010, 01:01:35 AM
I use two of the 2kg kadovas for 7 gallons of milk if that helps.

Title: Re: Best place to buy Kadova molds
Post by: Brie on September 23, 2010, 01:41:30 AM
Linux--thaks so much for all of your work! I will wait for the imported mold list, as the discounts seem fantastic. Also, can't wait until you start selling the cultures!
You rock!
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on September 23, 2010, 01:50:10 AM
Linux--thaks so much for all of your work! I will wait for the imported mold list, as the discounts seem fantastic. Also, can't wait until you start selling the cultures!
You rock!

Me too!
Title: Re: Best place to buy Kadova molds
Post by: Stephan on September 23, 2010, 10:52:33 AM
This is wonderful news. I'd like to know which mold are "eligible" for order. For example there are Kadova Manchego line molds on the site. But I don't know if those are going to be included in the group buy. So can those be ordered? And if no one else orders one will that not erase the discount?
I would also love to see the price list for these to figure out what I can allow myself to spend. :) But in absence of one I'll ballpark to discount estimate LB gave in his post.
BTW has anyone ever used or seen the Kadova Manchego molds? I think only the Gouda has been available in US. Or at least that's the only one I've seen reviewed/discussed. I'm curious if there are any specific design characteristics of the Manchego mould that are worth knowing before hand. Like the lip on the 450g Gouda mould that prevents the follower from going beyond a certain point. Or slanted, i.e. tapered inside that would also prevent the follower from going past a certain point and so on.

In the end the Kadovas may prove a bit too good for me and I may have to go with the French moulds. As a casual home cheese maker I think sizes of 4", 6" and 8" are pretty much all that I could use or need, with straight non tapering sides. No? But the French molds only have the 8" Tomme that can withstand any kind of pressure.  The 4" is a Camember which probably is thin and cannot be pressed either at all or very hard. And I don't see a 6" mould with straight sides at all in the French selection.  :-\   Hmmm. So many questions.  Hopefully things will clear up down the road.
The kadova Manchego mould is executed with liners, just like the other kadovas. Because of its sizes it was named Manchego. The Kadova manchego mould is a cylindrical mould with straight corners and smooth inner surfaces. The lid can slide down to halfway the moulds height, as the mould is slightly tapered. There is no lip like on the 450 gr. The mould net is resting on top of the mould rim, just like the Baby Gouda 1 kg, or the 1,5-2kgs. This kadova mould does not have the typical Manchego grooving/pattern. It can be part of the group buy, it can be ordered per piece.

We also have the "real" Manchego", these are listed under "Manchego". These work with cloth, but do have the typical Manchego pattern in mould and lid.

If you think the Camembert mould is too thin you can order a similar sized Kadova mould and lid without the nets and use a cloth instead. Moulds and lids can be ordered separately although they are not (yet) visible in the shop.
Please send your requirement to Linux so that we can send details on prices etc.

Hope this helps
Stephan
Title: Re: Best place to buy Kadova molds
Post by: ConnieG on September 23, 2010, 02:30:36 PM
It looks to me as if this mold http://www.thecheesemouldshop.com/en/kadova-baby-gouda-1-kg-cheese-mould-for-making-1-k.html (http://www.thecheesemouldshop.com/en/kadova-baby-gouda-1-kg-cheese-mould-for-making-1-k.html) comes with all four parts and is of a size that is good for household use. 

There is an overwhelming amount to choose from.
Title: Re: Best place to buy Kadova molds
Post by: clherestian on September 23, 2010, 09:10:09 PM
I have been looking at the Kardova molds for quite some time. My problem is  that I can't figure out how the mold size corresponds to milk volume. If someone familiar withe the Kardova molds could list a few molds and how much milk they use, it would be massively helpful. For instance, I usually make 2 or 5 gallon batches, but I have no idea which molds to buy. Is there a single mold that works for a two pound cheese (2 gallons of milk) and a five pound cheese 95 gallons of milk)? How about if I wanted to make two cheeses from two gallons of milk? Sorry to be a pain about it.
Title: Re: Best place to buy Kadova molds
Post by: Mondequay on September 23, 2010, 09:30:27 PM
Actually, clherestian, the pain for me has been trying to figure it out! I make 1, 2 and 4 gallon cheeses and need the same help that you do. I'm sure our smart friends here can give us guidance.
Christine
Title: Re: Best place to buy Kadova molds
Post by: Brentsbox on September 23, 2010, 09:35:59 PM
I have been looking at the Kardova molds for quite some time. My problem is  that I can't figure out how the mold size corresponds to milk volume. If someone familiar withe the Kardova molds could list a few molds and how much milk they use, it would be massively helpful. For instance, I usually make 2 or 5 gallon batches, but I have no idea which molds to buy. Is there a single mold that works for a two pound cheese (2 gallons of milk) and a five pound cheese 95 gallons of milk)? How about if I wanted to make two cheeses from two gallons of milk? Sorry to be a pain about it.

I think boofer said it good when he said this:

"Good question. I'm looking at the 1.5/2kg Gouda mould and it shows:
"The mould has internally a diameter of 180 mm and a radius of 30 mm.

With this mould a cheese can be made of approx. 1400-2200 gr, depending on the quantity of curd you fill the mould with. "

How does that work? Do we even need to worry about dimensions when what is really important in the grand scheme of things is to consider the volume of curds we want to deal with? In my case, 1400-2200 grams. That is important to me if I am making a cheese with 4 gallons of milk. 1kg = 2.2lbs."

I had to do some figuring but that helped me a lot.  Hope it helps you.
Title: Re: Best place to buy Kadova molds
Post by: Sailor Con Queso on September 24, 2010, 03:29:09 AM
The "appropriate" mold is very subjective. Depends on the type of cheese and type of milk that you are using. But it all comes down to yield. I use both a raw and a non-homogenized milk. The raw has a higher fat content, around 4%, and gives a higher yield. With Stiltons and other blues, I get about a 14% yield. Hard cheeses I'm averaging about 11%. Most milks will give 9-10%. Again, depends on the cheese. So what does that mean?

Let's use a 4 gallon make as an example.

Milk weighs 8.6 pounds per gallon. So 4 gallons x 8.6 = 34.4 pounds of milk. A 10% yield would be 3.44 pounds of finished cheese.

Since the molds are generally in kg we have to do a little more math. Rounding off, 1 pound = .45 kg.
So that 3.44 pound cheese x .45 kg/pound = 1.55 kg. NOTE - this is still assuming a 10% yield. You will very likely get a little less.

Now you can look at all the molds and pick the ones that best fit your situation. For example, you "could" use a 1.5 to 2.0 kg Kadova Gouda, but just barely. If your yield is slightly less than 1.5 kg, there is a very high risk that the cheese will not press properly. Even if it fits, the lower yield will produce a finished cheese that is flat and unappealing. So I would never use that mold for a 4 gallon make. I would either find another mold or step up to a 5 gallon make.

Test Question - with a 10% yield, how many pounds and kg of cheese will a 5 gallon make produce? ::)

Title: Re: Best place to buy Kadova molds
Post by: KosherBaker on September 24, 2010, 05:17:13 AM
Thank you Stephan your post was very very helpful. BTW I do not know whether the Camamber mold is in fact too thin. This was more of question, I guess to people in the know.

Sailor great formula breakdown. Also my understanding is that skim milk weighs more than the full fat milk. Please correct me if I'm wrong.

The answer is 1.935kgs?  :)
Title: Re: Best place to buy Kadova molds
Post by: Mondequay on September 24, 2010, 12:55:32 PM
Thanks, Sailor; you are the math hero! Using 5 gallons of milk I need a mold to fit 1.935kg which is more in line with the 1.5 - 2.0 kg Kadova mold.

My pot is 22 qts but I hesitate to use more than 4.5 gal milk because the handles are rivoted and I believe it was a photo of yours I saw where the milk was leaking at that connection point. Maybe I should test mine with water and see what happens.
Title: Re: Best place to buy Kadova molds
Post by: ConnieG on September 24, 2010, 06:43:55 PM


Test Question - with a 10% yield, how many pounds and kg of cheese will a 5 gallon make produce? ::)

If there are math tests involved, I'm so outta here ;) ??? ::) ;)
Title: Re: Best place to buy Kadova molds
Post by: susanky on September 25, 2010, 01:23:30 PM
I haven't used these molds but hope to soon!  This seems like a good a time as any to get started.  But like the others I know nothing about them and will also be making small (1 to 4 or 5 gallon) batches.  The 1kg seems reasonable.  Then do I need the 'mold net' to go with it?  Why so many small sizes (300, 350, 400)?  Do you use multiple per batch to make smaller cheeses?  Thanks to the organizers!  We appreciate your efforts! ;)
Susan
Title: Re: Best place to buy Kadova molds
Post by: Boofer on September 25, 2010, 06:41:53 PM
Also my understanding is that skim milk weighs more than the full fat milk. Please correct me if I'm wrong.

The answer is 1.935lbs?  :)
I don't see how non-fat milk(skim) could weigh more than whole milk. It's visibly thinner liquid. Jury?

I think you mean 1.935kg.  ;)

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: wharris on September 26, 2010, 01:56:53 AM
Whole Milk weighs 8.6 lbs
Skim milk weighs 8.63lbs.

Since the fat, or cream rises to the the top of milk, that means the fat is less dense, and therefore less heavy.  Skim milk has less of the lighter fat, and therefore has more of the heavier liquid portion of milk.

5 gallons of whole milk therefore weighs 43lbs.
A 10% yield would therefore weigh 4.3lbs or 1.95kg
Title: Re: Best place to buy Kadova molds
Post by: Boofer on September 26, 2010, 03:38:13 AM
Wow, you're right. I've been educated.

For those others looking for more detail, click this: Milk Density (http://hypertextbook.com/facts/2002/AliciaNoelleJones.shtml)

-Boofer-
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on September 26, 2010, 04:00:10 AM
I haven't used these molds but hope to soon!  This seems like a good a time as any to get started.  But like the others I know nothing about them and will also be making small (1 to 4 or 5 gallon) batches.  The 1kg seems reasonable.  Then do I need the 'mold net' to go with it?  Why so many small sizes (300, 350, 400)?  Do you use multiple per batch to make smaller cheeses?  Thanks to the organizers!  We appreciate your efforts! ;)
Susan

450 g molds hold about 1 lbs of cheese, 1 kg molds are about 2 to 2.5 lbs, 2 kg molds are about 3 -3.5 lbs of cheese.  That's the biggest I have right now so beyond that I don't know. The 450gram molds make great little gift cheeses but are awful when it come to a natural rind - they dry out to fast so wax or vacuum seal.  I have 6 of those and 2 of each of the others. I normally make 7 gallon batches.
Title: Re: Best place to buy Kadova molds
Post by: clherestian on October 01, 2010, 05:56:18 PM
450 g molds hold about 1 lbs of cheese, 1 kg molds are about 2 to 2.5 lbs, 2 kg molds are about 3 -3.5 lbs of cheese.  That's the biggest I have right now so beyond that I don't know. The 450gram molds make great little gift cheeses but are awful when it come to a natural rind - they dry out to fast so wax or vacuum seal.  I have 6 of those and 2 of each of the others. I normally make 7 gallon batches.

Debby - So on the site LinuxBoy mentioned, you are using the 450 gram and 1 kilogram molds under the "Baby Gouda" section?
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on October 02, 2010, 06:25:45 AM
I am using 450gram, 1 kg, and 1.5 to 2 kg Baby Gouda molds and 1.5 kg edam molds. Also have the 2 kg Manchego mold - love them all.
Title: Re: Best place to buy Kadova molds
Post by: zenith1 on October 04, 2010, 12:47:06 PM
Deb- I may have missed it but where did you get the Manchego mold and what was the price if you recall.
Title: Re: Best place to buy Kadova molds
Post by: clherestian on October 04, 2010, 01:17:51 PM
I don't get it. Does this include all the parts (lid and nets) or just the mold?

http://www.thecheesemouldshop.com/en/kadova-baby-gouda-1-kg-cheese-mould-for-making-1-k.html (http://www.thecheesemouldshop.com/en/kadova-baby-gouda-1-kg-cheese-mould-for-making-1-k.html)
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on October 04, 2010, 06:50:23 PM
Deb- I may have missed it but where did you get the Manchego mold and what was the price if you recall.


I got my manchego mold from Servi doryl Fromagex (http://www.fromagex.com/index.php?cPath=5_24) last year? or the year before. I think it was $75 but they got bought out during the process and charged $50 for shipping and some other fee bringing it up to $150.
Title: Re: Best place to buy Kadova molds
Post by: zenith1 on October 04, 2010, 07:57:43 PM
Thanks Deb- I'll look around some more that is too steep. I wouldn't want to put off my Cervelo any longer than I have to.
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on October 04, 2010, 08:12:40 PM
Just to let you know it is a regular mold with an insert with hatches. I have often thought something similar to a tome mold and a bamboo mat could do a similar pattern and probably be more pronounced. If I had it to do over - I would not have bought it. I have layed brined cheeses on plate plate holders to dry and got nice patterns that where more pronounced.
Title: Re: Best place to buy Kadova molds
Post by: Stephan on October 05, 2010, 01:23:33 PM
I don't get it. Does this include all the parts (lid and nets) or just the mold?

[url]http://www.thecheesemouldshop.com/en/kadova-baby-gouda-1-kg-cheese-mould-for-making-1-k.html[/url] ([url]http://www.thecheesemouldshop.com/en/kadova-baby-gouda-1-kg-cheese-mould-for-making-1-k.html[/url])


Hi dherestian,
This Kadova Baby Gouda mould includes all 4 parts, mould, mould net, lid and lid net.

Each (spare) part (mould, mould net, lid or lid net) can be ordered separately under (Baby) Gouda Parts
Title: Re: Best place to buy Kadova molds
Post by: Stephan on October 05, 2010, 01:29:50 PM
Just to let you know it is a regular mold with an insert with hatches. I have often thought something similar to a tome mold and a bamboo mat could do a similar pattern and probably be more pronounced. If I had it to do over - I would not have bought it. I have layed brined cheeses on plate plate holders to dry and got nice patterns that where more pronounced.

Hi Deb,
You are right, the Kadova Manchego does not have the typical pattern. It has the standard smooth mould and lid surfaces on the inside and carries the mould and lid net.

Attached are three pictures of the Kadova Manchego mould and parts.

We do have Manchego moulds that are executed with the typical Manchego pattern.
A picture of the mould inside is attached.
Title: Re: Best place to buy Kadova molds
Post by: Stephan on October 05, 2010, 01:43:10 PM
I haven't used these molds but hope to soon!  This seems like a good a time as any to get started.  But like the others I know nothing about them and will also be making small (1 to 4 or 5 gallon) batches.  The 1kg seems reasonable.  Then do I need the 'mold net' to go with it?  Why so many small sizes (300, 350, 400)?  Do you use multiple per batch to make smaller cheeses?  Thanks to the organizers!  We appreciate your efforts! ;)
Susan

450 g molds hold about 1 lbs of cheese, 1 kg molds are about 2 to 2.5 lbs, 2 kg molds are about 3 -3.5 lbs of cheese.  That's the biggest I have right now so beyond that I don't know. The 450gram molds make great little gift cheeses but are awful when it come to a natural rind - they dry out to fast so wax or vacuum seal.  I have 6 of those and 2 of each of the others. I normally make 7 gallon batches.

Since 1 kg is about 2 - 2.5 lbs the larger Kadova mould weights in kilograms can be multiplied by 2.2 (2.5). So that makes for Gouda 3 - 3,5 kg about 6.6 to 7.7. lbs (based on 1 kg = 2.2 lbs).
Gouda 4/5 kg = 8.8 to 11 lbs etc.
The 200 grams are even worse as far as rind forming is concerned, however like you say they make a perfect gift.
Title: Re: Best place to buy Kadova molds
Post by: Stephan on October 05, 2010, 01:50:46 PM
Drilling a bunch of new holes for next cheese, other wise, great. Easy to turn over in the same cloth, much easier than the 3 piece system I had before and the polyethylene seems to wash right out in warm water and acid whey as factory recommended.

Linuxboy, I don't know where you guys are with Jandaplast but we do have access to their full port folio.
So a group buy combination of kadova's and Jandaplast mould is feasible.
Title: Re: Best place to buy Kadova molds
Post by: ConnieG on October 05, 2010, 02:53:55 PM
Oh, they have Parmesan molds!  http://www.jandaplast.com.br/en/parmesao.html (http://www.jandaplast.com.br/en/parmesao.html)
Title: Re: Best place to buy Kadova molds
Post by: DeejayDebi on October 09, 2010, 04:01:15 AM
I have the 2.5 kg Manchego mold with the traditional pattern becuase the kardova was just a big tome mold IMHO.

Oh and I think I may have accidentally confused you on the price of the molds I always buy two of everything so 1 mold was like $75 with shippping.