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GENERAL CHEESE MAKING BOARDS (Specific Cheese Making in Boards above) => EQUIPMENT - Forming Cheese => Topic started by: Martin on December 11, 2016, 07:54:07 AM

Title: Mold Hacks
Post by: Martin on December 11, 2016, 07:54:07 AM
I simply can't afford to buy all the molds I would like to have. I'm looking for suggestions on homemade molds. I know it has to be food grade plastic. I used red Solo cups for my chevre. Worked great. Any other suggestions?
Title: Re: Mold Hacks
Post by: awakephd on December 11, 2016, 04:12:41 PM
Old Goat, I have been known to use "recycled" items for molds, including the following:
For any of these, I have drilled holes as needed for drainage.

All of these have one characteristic in common - they all have just a little bit of "draft," or slope to the sides. In practice, as long as it is just a gentle draft, I have not found this to be a problem, and may even have some advantages. As the cheese is pressed or drained, you typically turn it periodically in the mold; with the slight draft to the molds, it helps to compact the cheese a bit more each time it is turned.

The one thing you have to give some thought to using a mold with a bit of draft is the size of follower that will be needed (if the type of cheese made with the mold will be pressed). You need something that will not wedge itself short of the final height of the of the cheese, but at the same time will not be so small that you get a lot of cheese pressed up in a ridge around a too-small follower. Using cheesecloth that is carefully pulled tight will help reduce this problem ...  and a little bit of a ridge just means you have something to trim it off after removing from the press, to enjoy an early taste of the cheese. :)

I have cut followers out from inexpensive plastic cutting boards - I bought a 1/2" thick plastic cutting board on Amazon and rough-cut it into the sizes of followers needed on my woodworking bandsaw, then sanded it down as needed using a drum sander with a fairly low (rough) grit - don't use a fine grit, or it will just melt rather than grind/sand. You can do final smooth with finer sandpaper by hand.

I know that several folks have used PVC pipe to make molds, and these have the advantage of being (1) very sturdy and (2) straight sided. I have always been a bit hesitant to go this route, since I've read that there can be some issues with chemicals leaching from the PVC. But others seem not to have any issues with off-flavors, and I confess that I have been quite tempted to give it a try ...
Title: Re: Mold Hacks
Post by: Martin on December 12, 2016, 07:13:41 AM
I first want to make camembert molds so pvc seems like a no brainer. Nothing says it is safe for food but it is commonly used for drinking water. Still pretty hesitant.
Title: Re: Mold Hacks
Post by: Danbo on December 12, 2016, 11:15:56 AM
Personally I wouldn't use PVC. It might be used for drinking water - but drinking water does not contain fat. Some phthalates used in PVC is fat soluble. What types of phtalates are used in which PVC pipes - don't know... That's why I always go for food safe...

I found an aticle in The Guardian. Below is a quote from the article:

"In the past few years, researchers have linked phthalates to asthma, attention-deficit hyperactivity disorder, breast cancer, obesity and type II diabetes, low IQ, neurodevelopmental issues, behavioral issues, autism spectrum disorders, altered reproductive development and male fertility issues."

https://www.theguardian.com/lifeandstyle/2015/feb/10/phthalates-plastics-chemicals-research-analysis (https://www.theguardian.com/lifeandstyle/2015/feb/10/phthalates-plastics-chemicals-research-analysis)

Why take risk?
Title: Re: Mold Hacks
Post by: reg on December 12, 2016, 03:46:44 PM
I have been using the PVC since 2008, may be that could be my problem ;)
Title: Re: Mold Hacks
Post by: Danbo on December 12, 2016, 03:55:31 PM
 :o  ;D
Title: Re: Mold Hacks
Post by: Al Lewis on December 12, 2016, 04:37:43 PM
Another thing to consider in using PVC is that foreign materials often find their way into the mix.  You could end up making a mold with exposed materials that could be poisonous. Any plastics sold for holding food stuff or any containers sold with food in them would be a safe bet.  I wouldn't risk the health of my family and friends by using an unknown.
Title: Re: Mold Hacks
Post by: awakephd on December 12, 2016, 09:50:48 PM
Quote from: Old Goat on December 12, 2016, 07:13:41 AM
I first want to make camembert molds so pvc seems like a no brainer. Nothing says it is safe for food but it is commonly used for drinking water. Still pretty hesitant.

Old Goat, go to the Dollar Store or equivalent discount store and take a look at the plastic pitchers. A half-gallon pitcher might give you just about the right size mold for a camembert, once the ends are cut off.
Title: Re: Mold Hacks
Post by: Gregore on December 13, 2016, 05:59:35 AM
I think the orange buckets at Home Depot are HDPE  you could slice them into strips the width of the desired mold height and make one of these

http://thecheesemouldshop.com/index.php?action=article&aid=71&lang=EN (http://thecheesemouldshop.com/index.php?action=article&aid=71&lang=EN)

You could use a  cable tie to tighten it up to size
Title: Re: Mold Hacks
Post by: awakephd on December 13, 2016, 05:35:19 PM
Good idea!
Title: Re: Mold Hacks
Post by: smolt1 on December 13, 2016, 07:55:46 PM
Something like this for a clamp
Title: Re: Mold Hacks
Post by: smolt1 on December 13, 2016, 08:28:40 PM
More questions and info about PVC pipe for molds.
Title: Re: Mold Hacks
Post by: Martin on December 14, 2016, 04:12:50 AM
I won't be using PVC.
Title: Re: Mold Hacks
Post by: Gregore on December 14, 2016, 06:10:53 AM
Smolt1

Good idea , And reusable unlike the cable ties

The only hard part is cutting the bucket into strips 
Title: Re: Mold Hacks
Post by: Al Lewis on December 14, 2016, 01:22:02 PM
If you cut around the bucket you will find that your molds have the draft angle you'll need to get the cheese out of the mold.  They have to put it into injection molded parts, such as buckets, so they can get them out of the mold.  That's why the plastic buckets you see are all angled top to bottom. ;)
Title: Re: Mold Hacks
Post by: smolt1 on December 14, 2016, 05:41:57 PM
You can buy sheets of 1/16 to 1/8 in HDPE that is flexible enough to bend into a hoop. A little heat from a heat gun (hair dryer) helps the bending process. It is easy to cut with  scissors. A 24 x 48 inch sheet should make four 12 inch dia by 6 inch tall molds.
Title: Re: Mold Hacks
Post by: Al Lewis on December 14, 2016, 06:39:10 PM
Yeah, I was thinking more along the lines of 1/2 gallon paint buckets.
Title: Re: Mold Hacks
Post by: Martin on December 15, 2016, 02:18:33 AM
Where can I get food grade paint buckets?
Title: Re: Mold Hacks
Post by: Gregore on December 15, 2016, 06:06:52 AM
Good idea , seems a reasonable price if one has a table saw to split it into strips

3/32  seems about correct

http://www.usplastic.com/catalog/item.aspx?itemid=23869 (http://www.usplastic.com/catalog/item.aspx?itemid=23869)
Title: Re: Mold Hacks
Post by: smolt1 on December 15, 2016, 06:38:52 AM
I have used a paper cutter and scissors to cut 1/8 with no problem.
Title: Re: Mold Hacks
Post by: Al Lewis on December 15, 2016, 01:55:03 PM
Quote from: Old Goat on December 15, 2016, 02:18:33 AM
Where can I get food grade paint buckets?
Check at Lowes or Home Depot.

https://www.lowes.com/pd/United-Solutions-5-Quart-Residential-Paint-Bucket/3734821 (https://www.lowes.com/pd/United-Solutions-5-Quart-Residential-Paint-Bucket/3734821)
Title: Re: Mold Hacks
Post by: Frodage3 on December 18, 2016, 06:19:51 PM
I use yoghurt containers. They come in a variety of sizes and are food grade.
Title: Re: Mold Hacks
Post by: cbenner33 on December 21, 2016, 03:26:31 PM
I bought some basic food storage containers ($8), drilled holes into the largest one (7inch diameter)...i bought a plastic cutting board ($8) and cut out a circle from it and use that as the follower. I usually get about a 4lb pressed cheese from it with no problem.
Title: Re: Mold Hacks
Post by: cbenner33 on December 21, 2016, 03:29:01 PM
Quote from: Gregore on December 13, 2016, 05:59:35 AM
I think the orange buckets at Home Depot are HDPE  you could slice them into strips the width of the desired mold height and make one of these

http://thecheesemouldshop.com/index.php?action=article&aid=71&lang=EN (http://thecheesemouldshop.com/index.php?action=article&aid=71&lang=EN)

You could use a  cable tie to tighten it up to size

That's a great idea. I might try that next time im making a Parmesan.
Title: Re: Mold Hacks
Post by: Martin on December 23, 2016, 01:04:53 AM
I went looking for various things to use and the only thing I came up with, that wouldn't cost as much as the molds, was 2 liter soda bottles. My only concern is that they might not be rigid enough. I am going to give it a try.